Lesson 1 — Zones & Workflow (how plants move)
Goal: design the nursery like a production line so labor stays low as you scale.
Typical workflow
- Receiving / quarantine
- Propagation (or purchased liners)
- Liner grow-on
- Potting up (1g → 2g → 3g)
- Production blocks (spacing changes over time)
- Staging / shipping
Simple flow map
Receiving → Quarantine → (Prop OR Purchased Liners)
→ Potting → Production Blocks → Staging/Ship
Rules that prevent chaos
- One-way traffic when possible (no crisscrossing pallets).
- Wide, firm lanes (equipment-friendly even in winter mud).
- Potting area is central and close to production.
- Keep retail/public separated (if you add it later).
Do this
- Define your “standard container path” (ex: liner → 1g → 2g).
- Define where each step physically happens on the property.
- Write down your top 5 time sinks (watering, moving, potting, weeding, loading) and design to reduce them.